What is Calcium Sulphate Flooring?


In modern architectural design and intelligent space planning, raised access flooring has gradually become a standard facility in commercial buildings and data centers. As one of the first manufacturers of calcium sulphate flooring in China to obtain ISO 9001, ISO 14001, and OHSAS 18001 certifications, ZIli Floor has established a 15,000 m² smart factory in Changzhou since 1994, with an annual production capacity of 800,000 m² of high-performance flooring systems. ZIli is dedicated to providing high-quality calcium sulphate flooring solutions.
1. What is Calcium Sulphate Flooring?
Calcium sulphate flooring is a flooring material made primarily from calcium sulphate. It typically consists of a mixture of calcium sulphate cement, quartz sand, cellulose fibers, and other materials, processed through pressing, cutting, and surface treatment. This flooring is characterized by high strength, fire resistance, moisture resistance, and environmental friendliness, making it widely used in office buildings, data centers, clean rooms, and other settings.
2. Scientific Basis of Calcium Sulphate Flooring
Calcium sulphate (CaSO₄), as an inorganic compound, has crystal structure characteristics that make it an ideal core material for flooring. ZIli uses γ-anhydrite (CaSO₄·0.5H₂O) as the core raw material, implementing three technological innovations:
Hydration Control Technology: Precisely controls the 140℃ calcination process, achieving a water absorption rate of ≤0.3% (industry standard ≤1.2%).
Molecular Reconstruction Technology: Adds nano-silicates to form a zeolite-like structure, resulting in a compressive strength of 45 MPa (compared to 28 MPa for ordinary gypsum boards).
Fireproof Lattice Technology: Releases crystalline water (H₂O) when exposed to fire, slowing the temperature rise rate to 0.8℃/min (EN 1363-1 certified).
3. Five Core Advantages of Calcium Sulphate Flooring
1. Dynamic Load Capacity
Through finite element analysis (FEA), the structure is optimized, allowing single panels to bear loads of up to 1200 kg/m². A case study in a data center in Shanghai showed that ZIli flooring exhibited no structural cracks over a 10-year usage period.
2. Exceptional Fire Performance
In a 1000℃ flame test, the flooring maintained integrity for 120 minutes (GB 8624 A1 level). This is due to the heat-absorbing dehydration reaction of calcium sulphate:
This process absorbs 3.78 MJ/m³ of heat, significantly delaying the spread of fire.
3. Environmental Adaptability
Weather Resistance: Dimensional changes ≤0.15 mm/m in environments ranging from -30℃ to 80℃.
Moisture Resistance: In RH95% environments, weight gain after 48 hours is <0.5%.
Chemical Resistance: Passed ASTM G85 salt spray testing for 1000 hours.
4. Acoustic Optimization Design
Utilizing a sandwich structure (calcium sulphate core + polyurethane damping layer), impact sound pressure levels are reduced to ≤58 dB (ISO 10140 standard). Measurements in a concert hall in Tokyo showed a low-frequency noise reduction of 45 dB at 125 Hz.
5. Sustainable Manufacturing
During production, 32% of the raw materials are recycled gypsum powder, and the flooring is 100% recyclable. It has received dual certifications for LEED v4.1 and BREEAM, with carbon emissions reduced by 62% compared to traditional concrete panels.
4. ZIli: Expert in Calcium Sulphate Flooring with 30 Years of Experience
Founded in 1994, ZIli Floor is located in Changzhou, China, and is a professional manufacturer of raised flooring. With 30 years of industry experience, ZIli has built an excellent reputation in the calcium sulphate flooring field.
Extensive Experience and Reputation
With 30 years of expertise, ZIli has deep knowledge in the design, production, sales, and installation of calcium sulphate flooring.
Strong Production Capacity
ZIli boasts over 15,000 square meters of factory space and approximately 80 employees, with an annual production capacity exceeding 800,000 square meters, capable of meeting large-scale project demands.
Strict Quality Control and Certification
ZIli has passed ISO 9001, ISO 14001, and OHSAS 18001 certifications, ensuring standardized product quality and production management.
Advanced Production Equipment and Technology
ZIli is equipped with the latest production technologies and equipment, providing much higher production efficiency than traditional methods, and offering diverse finishes and accessories.
Excellent Customer Service
ZIli has a comprehensive production and after-sales service system, committed not only to producing qualified raised flooring but also to creating value for customers.
OEM Services
ZIli also provides OEM services, allowing customization based on customer needs.
5. Application Areas of Calcium Sulphate Flooring
Office Buildings
Calcium sulphate flooring provides a comfortable and safe working environment, facilitating the arrangement and maintenance of office equipment.
Data Centers
Data centers require flooring materials with high load capacity, fire resistance, and moisture resistance, all of which calcium sulphate flooring meets.
Clean Rooms
Clean rooms have high cleanliness requirements for flooring materials; calcium sulphate flooring's smooth surface and easy-to-clean properties meet these standards.
Educational Institutions
Calcium sulphate flooring is increasingly popular in schools, libraries, and other educational institutions.
Hospitals
Hospitals require flooring materials to be antibacterial, wear-resistant, and level; calcium sulphate flooring is fully capable of meeting these demands.
6. Future Development Trends of Calcium Sulphate Flooring
As people's demands for performance and sustainability in building materials continue to rise, the application prospects of calcium sulphate flooring will become even broader. In the future, calcium sulphate flooring will develop in the following directions:
Green and Environmentally Friendly
Adopting more eco-friendly production processes and materials to reduce environmental impact.
Multifunctionality
Combining with other materials to develop calcium sulphate flooring with additional functions, such as antibacterial and anti-static properties.
Intelligent Technology
Integrating sensors and IoT technologies into calcium sulphate flooring for smart floor management.
Conclusion
Calcium sulphate flooring is a high-performance flooring material with numerous advantages, widely applied across various fields. With 30 years of industry experience, ZIli Floor provides reliable calcium sulphate flooring solutions backed by strong production capacity, strict quality control, and excellent customer service.
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